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Controls Engineer

Northlake, IL 60164

Employment Type: Permanent Job Category: Controls Engineering Job Number: 42353755 Compensation: $90000-100000 / year

Job Description

Schedule: Monday-Friday, 7am-3:30pm
Travel: Up to 30%.
Targeted Pay Range: $100k-$120k.

Senior Controls Engineer leads the design, development, and optimization of electrical control systems for advanced industrial packaging equipment. This role involves programming, implementing, and maintaining PLCs, HMIs, and associated control components to ensure the reliable operation of manufacturing machinery. The Senior Controls Engineer will collaborate with cross-functional teams to drive innovation, enhance system performance, and ensure compliance with industry standards. This position reports directly to the North America Head of Equipment and plays a critical role in advancing automation initiatives across the organization.

The following duties and responsibilities are representative and may be expanded.
· Lead, coordinate, and guide technical and non-technical personnel in timely field repairs of industrial filling equipment.
· Program, install, calibrate, test and perform preventative maintenance on electrical controls systems and components for industrial equipment, including servos, RTD’s and pneumatic devices. · Troubleshoot, and optimize controls systems for deployed filling equipment, including unit replacement, electrical wiring, PLC programming and systems upgrades.
· Oversee the integration of automated filling machinery with auxiliary equipment, ensuring seamless communication and functionality per specifications.
· Interpret and utilize maintenance manuals, schematics, and wiring diagrams to for equipment repairs, assembly, disassembly, and validation.
· Collaborate with engineering teams, business development, clients, and management to plan deployments, address issues, and communicate status updates effectively. Prepare and maintain rigorous and accurate reports of system failure, service history, and equipment conditions.
· Lead and manage external contractors and vendor relationships as needed. Design, implement, and document electrical control components, including PLCs, PCs, drives (AC, DC, and servo), and HMI equipment, primarily in a Rockwell Automation (Allen-Bradley) environment.
· Develop and maintain technical documentation, including P&ID diagrams, schematics, AutoCAD drawings, and project management records.
· Research, design, and implement state-of-the-art technology to enhance equipment performance and develop new systems.
· Direct modifications and upgrades of existing equipment through project planning, implementation, qualification, and training.
· Ensure all work adheres to applicable codes and standards, including NEC and OSHA

Key Competencies:
· Electrical Systems Expertise – Proficiency in designing, programming, and maintaining advanced electrical control systems and components.
· Automation and Equipment Mastery – Deep understanding of industrial packaging equipment, including PLCs, HMIs, servos, and auxiliary systems.
· Troubleshooting and Problem Solving – Exceptional ability to diagnose, resolve, and prevent technical issues in complex systems.
· Process Optimization – Expertise in analyzing, designing, and implementing solutions to improve system performance and efficiency.
· Project Management – Skill in planning, executing, and managing multiple projects, ensuring on-time delivery and adherence to specifications.
· Technical Documentation – Proficiency in creating and maintaining technical drawings, schematics, and reports using tools such as AutoCAD.
· Collaboration and Communication – Strong ability to work with cross-functional teams, vendors, and clients, ensuring clear and effective communication.
· Accountability and Reliability – Demonstrated commitment to delivering high-quality results and meeting organizational goals.
· Time Management and Organization – Ability to manage multiple priorities effectively in a fast-paced environment.
· Continuous Learning and Innovation – Dedication to staying current with industry trends and applying innovative solutions to improve systems and processes.

Work Experience and/or Skills:
· At least one year of experience troubleshooting complex issues in servo programming, electrical systems, mechanical systems, and pneumatic machinery required.
· A minimum of 5 years of hands-on experience with Rockwell Automation (Allen-Bradley), including ControlLogix, CompactLogix, and Studio 5000 programming.
· Proficiency with AutoCAD and experience developing and interpreting technical schematics.
· Familiarity with NEC, OSHA, and other relevant regulatory and safety standards.
· Proficiency with Microsoft Word and Excel is required.
· Experience integrating automation systems with auxiliary equipment and configuring network communications.
· Strong communication skills with the ability to work effectively in client-facing roles and cross-functional teams.
· Must work out of HQ office located in Northlake, Illinois.
· Ability to work overtime, weekends, and holidays as needed, including accommodating customers’ production and maintenance schedules.
· 30% field travel with occasional international travel required.

Meet Your Recruiter

Erik Butzen
Technical Recruiter

Erik Butzen is a skilled and compassionate Senior Recruiter passionate about empowering individuals to advance in their careers. With two years of dedicated service at Sterling, Erik has already significantly impacted the organization's talent acquisition efforts.

Having honed his expertise over five years in the field of recruiting, Erik possesses a deep understanding of the industry's intricacies. His journey began with the desire to assist individuals in finding opportunities that would propel their professional growth forward.

As a Senior Recruiter, Erik takes great pride in his ability to help people make meaningful advancements in their careers. Whether it's guiding a candidate through the interview process, providing valuable insights into the job market, or matching the right talent with the perfect role, Erik is committed to positively impacting the lives of those he interacts with.

One of Erik's most valuable pieces of advice to both hiring managers and fellow recruiters is to ask a lot of questions. Understanding the needs and expectations of both candidates and employers is essential to finding the best fit for both parties.

Qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, or genetic information. 

 As one of the most respected names in engineering staffing, Sterling has hundreds of opportunities with top employers. If you’ve got a friend or colleague seeking their next move in engineering, we could have their next opportunity. We offer a referral bonus for every referral that we place. Submit referral now. 

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About Northlake, IL

Ready to take your career to the next level? Explore job opportunities in the vibrant area surrounding Northlake, Illinois! This charming location, with its close proximity to Chicago, offers an enticing blend of urban amenities and suburban tranquility. Northlake boasts a rich cultural scene, with renowned art galleries, theaters like the Chicago Theatre, and sporting events featuring the iconic Chicago Cubs and Bulls. Indulge in the diverse cuisine of the area, including deep-dish pizza and famous Chicago hot dogs. With access to stunning parks like Hutchinson Field in Grant Park and the beauty of Lake Michigan, Northlake provides an ideal backdrop for both professional and personal growth. Discover your dream job in this dynamic region today!